Zirconia vs PFM Crowns: How to Choose the Best Dental Crown in 2026

2025-12-30

Introduction

Dental crowns restore damaged teeth, with zirconia (full contour monolithic) and PFM (porcelain fused to metal) as leading options. Zirconia offers metal-free durability and natural aesthetics, while PFM combines metal strength with porcelain overlay.

The global dental crowns market reaches around $3.37 billion in 2025, growing to $5.10 billion by 2032 at a CAGR of 6.1%. Zirconia drives this with an 8.5% CAGR in materials, fueled by aesthetic demands and biocompatibility amid oral issues affecting billions.


Aesthetics: Natural Appearance and Gum Compatibility

Zirconia excels with high translucency in multilayer versions, mimicking enamel fluorescence without opacity. No metal shows, preventing gum line darkening.

PFM provides good looks via porcelain but risks gray margins if gums recede, reducing appeal in visible areas.

Zirconia suits anterior high-smile cases; PFM works for less visible teeth.


Strength and Durability

Zirconia boasts 900-1200 MPa flexural strength, resisting chipping in monolithic form—ideal for posterior, bruxism, or implants.

PFM offers reliable strength from metal but risks porcelain fracture (up to 20% complications like chipping).

Zirconia allows thinner preparations (0.5-1 mm), preserving tooth structure.

Longevity and Clinical Survival Rates

Both exceed 95% 5-year survival for single crowns. Zirconia shows superior long-term results (>95-100% at 5-10 years), with fewer mechanical issues.

PFM has proven track record but higher chipping (10-20%) and discoloration.

Zirconia causes minimal opposing wear when polished.

Biocompatibility and Health Considerations

Zirconia is highly biocompatible, inert, with low plaque and no metal allergies—promoting healthy gums.

PFM risks reactions in sensitive patients and potential darkening.

Zirconia favors periodontal health.

Cost Comparison

PFM costs less initially (often 30-50% cheaper) due to established processes.

Zirconia has higher upfront cost but lower long-term maintenance from durability. Prices vary regionally; Asia-Pacific offers competitive zirconia.

Processing and Trends in 2026

Zirconia integrates seamlessly with CAD/CAM for precision and same-day options.

PFM remains viable for budgets or specific cases but declines as zirconia translucency improves.

2026 trends favor zirconia for metal-free preferences.

How to Choose in 2026

Consult dentists; zirconia dominates modern preferences.

Conclusion

In 2026, zirconia outperforms PFM in aesthetics, durability, and biocompatibility, making it top for most cases despite higher cost. PFM suits specific budgets. Choose based on needs for optimal smiles and health globally.


Featured products

8PRO All-in-One Milling Machine

Dry & wet milling for zirconia, PMMA, wax with auto tool changer.

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YRC-S03 Intraoral Scanner

High-precision 3D scanning, AI calibration, full-arch accuracy.

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3D Flash Zirconia Block

40-min full sintering with 57% incisal translucency and 1050 MPa strength.

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RS1000 Dental Lab Scanner

Ultra-fast 5-micron accuracy scanner with open STL export.

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YRC-HS007 Rapid Sintering Furnace

40-min cycle for 60 crowns, dual-layer crucible and 200°C/min heating.

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DJ89Plus Dental 3D Printer

High-speed LCD printer for guides, temporaries, models with 8K resolution.

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